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4-30 Input and Output Cards
UM4.6:CS6003 Original — December 1991
The M5000 operates in one of two modes: Setup/Calibration or Weight.
Select the mode with SW1-1. Set this switch to OFF (open) during
normal operation.
4.1.8.2 Overview
The calibrator performs functional tests of the weigh scale interface card.
There are no user adjustments on the weigh scale interface cards.
During the functional test, the calibrator provides power and allows the
weigh scale interface card to perform self-tests. If any test fails to
perform correctly, replace the weigh scale interface card.
4.1.8.3 Equipment Required
The following equipment is required:
Type CS6003 Calibrator
4.1.8.4 Calibration Procedure
Use the following procedure to calibrate the card:
Step 1: Verify that the calibrator ON/OFF switch to OFF.
Step 2: Insert the weigh scale interface card in the calibrator test slot
labeled MUX.
Step 3: Turn the calibrator ON. Observe the one green and two yellow
LED indicators on the front edge of the card. The following
sequence should occur:
a. Yellow LED’s Light — The card executes power-up
self-tests
b. Yellow LED’s Extinguish and Green LED Lights —
Self-tests complete satisfactorily and card is functioning
correctly
If a yellow LED blinks at about every 2.4 seconds, switch S2
is set to an undefined scale type. Reset the switch to a
defined scale type, as listed in Table 4-18 and perform the
test again.
If a yellow LED blinks at about every 1.5 seconds or no LED’s
light, the weigh scale interface card requires repair.
4
- Using and Maintaining the 1
- Type CS6003 Calibrator 1
- Documentation Map 3
- Appendixes 8
- Contents 10
- Original — December 1991 10
- UM4.6:CS6003 10
- Section Tab Guide 11
- 1 Introduction 13
- 1.5 Related Documents 14
- 1.6 Manual Conventions 15
- 1-4 Introduction 16
- 2 Using the Calibrator 17
- 2.2.1 Cables 18
- 2.2.2 Front Panel 18
- Using the Calibrator 19
- 2.2.2.7 Breakout Terminals 20
- 2.2.2.11 Numerical Display 20
- 2.2.2.12 Family Switches 21
- 2.2.2.13 Group Mode Switches 21
- 2.2.2.14 CHK MOM Switch 21
- 2.2.2.15 CARD IDENT Switch 21
- 2.2.2.16 Mode Switches 21
- 2.2.2.17 Status Indicator 22
- 2.2.2.18 Data Switches 22
- 2.3 Operating the Calibrator 23
- 2.3.4.1 Lamp Test 24
- 2.3.4.2 Procedures 24
- ± 0.1% ± 1 count 25
- ± 0.002 Vdc 25
- ± 0.0005 mV 25
- ± 0.005 ohms 26
- ± 0.01 ohms 26
- 3 Card Removal, Cleaning, and 27
- Installation 27
- 3.3 Circuit Card Cleaning 28
- 3.4 Corrosion 29
- 4 Input and Output Card 31
- 4.1.1.2 Equipment Required 32
- 4.1.1.3 Calibration Procedure 32
- Input and Output Card 33
- (Isolated) 34
- X00606–A 35
- 4.1.3.1 Overview 39
- 4-10 Input and Output Card 40
- Figure 4-3. RTD Input Card 40
- R2, and R3 for the RTD card 40
- 4.1.3.2 Equipment Required 41
- 4.1.3.3 Calibration Procedure 41
- 1. Zero adjustment 43
- 2. Span adjustment 43
- 4.1.4.1 Overview 44
- 4-15Input and Output Cards 45
- 4.1.4.2 Equipment Required 46
- 4.1.4.3 Calibration Procedure 46
- Input Cards 48
- 4.1.5.1 Overview 49
- 4.1.5.2 Equipment Required 49
- 4.1.5.3 Calibration Procedure 50
- 4.1.6.1 Overview 50
- 4.1.6.2 Equipment Required 51
- 4.1.7.1 Overview 54
- 4.1.7.2 Equipment Required 54
- 4.1.7.3 Calibration Procedure 54
- Input and Output Cards 56
- X00613–A 57
- 4.1.8.2 Overview 60
- 4.1.8.3 Equipment Required 60
- 4.1.8.4 Calibration Procedure 60
- Current Output Cards 61
- 4.2.1.2 Equipment Required 62
- 4.2.1.3 Calibration Procedure 62
- 1. 0=OFF; 1=ON 64
- X00616–A 65
- REMOVE W1 FOR 65
- MOMENTARY OPTION 65
- 4.2.3.2 External Relay Panel 74
- 4.2.3.3 Switch Settings 74
- 4.2.3.4 Overview 74
- 4.2.3.5 Equipment Required 74
- 4.2.3.6 Calibration Procedure 75
- 4-48 Input and Output Cards 78
- 5 Controller Cards 79
- 5.1.1 MPU Card 80
- 5.1.2 Process I/O Card 83
- 5.2.1 MPU Card 85
- 5.2.1.2 Calibration Procedure 86
- 5.2.2 Process I/O Card 88
- 5.2.2.2 Calibration Procedure 89
- 5.3.1 Equipment Required 92
- 5.3.2 Calibration Procedure 92
- 5.4.1 Equipment Required 94
- 5.4.2 Calibration Procedure 95
- 5.5.1 Equipment Required 97
- 5.5.2 Calibration Procedure 97
- (with Dual Current Output) 99
- 5.6.2 Calibration Procedure 100
- ± 0.01 volts dc 101
- ± 0.02 volts dc. If not, the 101
- Manual Control Cards 102
- 5.7.2 Calibration Procedure 103
- 5.8.1 Equipment Required 104
- Conversion Card 105
- 5.9.2 Calibration Procedure 106
- Controller Cards 107
- ± 0.015 volts dc. If 108
- 5.10.1 Equipment Required 110
- 5.10.2 Calibration Procedure 110
- 5.10.3 Functional Test 111
- ± 0.08 volts 112
- 5.11.1 Equipment Required 114
- 5.11.2 Calibration Procedure 114
- 6 Data Highway Cards 115
- 6.1.2 Calibration Procedure 116
- ± 0.050 volts 117
- ± 0.002 volts dc 117
- ± 0.005 volts dc. If not 117
- Devices)(PN41B0985) 118
- 6.2.2 Calibration Procedure 119
- ± 0.010 volts 120
- ± 0.050 volts dc on the 120
- Appendix A 121
- Maintaining the Calibrator 121
- A.3 Lamp Test 122
- A.4 Fan and Filter 122
- Glossary 123
- DM6461, DM6462, DM6463, Using 159
- Document by Number 159
- UM4.6:CS6003, 1-1 159
- Reader’s Evaluation 167
- 1712 CENTRE CREEK DR 168
- AUSTIN TX 78754–9971 168
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